The pyrolysis tire recycling system can effectively convert waste tires into available resources, such as fuel oil,carbon black and steel wire. Our tyre recycling pyrolysis systems mainly include batch,semi-continuous and fully continuous.The following are the major differences between them:
Firstly, the continuous pyrolysis plant needs pre-treatment devices. Before putting tires into its reactor, it needs a tire shredder to cut the tires into small pieces (30-50mm). While the batch pyrolysis system doesn’t need pre-treatment devices and the tires can be put into the reactor directly.
Secondly, for the continuous pyrolysis system, the tires can be transported to the reactor by an auto feeder. Besides, its discharging of carbon black and steel wire are both automatic. While for the batch pyrolysis system, the feeding process and the discharging of steel wire are both manual.
Thirdly, the continuous pyrolysis system can work 3-4 shifts per day, and its reactor just needs 1 hour to cool down before starting another batch. While the batch pyrolysis system works 1 shift per day and its reactor needs 3-4 hours to cool down before starting another batch.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life span||5-8 Years|
Security Design Of Tire Pyrolysis Plant
1.The security of main device, the main components of the exhaust gas that cannot be liquefied are alkanes class from C1 to C4,whose direct burning is dangerous. Therefore, we shall first make them pass water seal of the first safety device before burning up them as fuels, and further make them pass the gas burner of the second safety device.
2. The hydroseal can stop the fire burning back while remove sulfur, imprities and keep cleaning desulfurization gas.
3. With auto welding machine for the machine, it can not only greatly improve working efficiency but also guarantee the welding quality.
4. Specific operating tech to deal with all the bug during the production.
5. Professional thermometer and pressure gauge to inspect temperature and pressure at any time.
6. The third generation of heating method which combines the advantages from direct and indirect heating . It is safe for the operation.
7. 100% Avoid burn technology.
8. explosion-proof technology for 100%.
9.In the daily operation, the exhaust gas room is a closed. When the pressure is too large, you can open the exhaust gas room, the combustion gas directly be burned, it can quickly reduce the temperature and air pressure from the reactor.
10. Prevent outlet valve clogging technique.
|1||Fuel oil||• can be sold directly.|
|• Reprocessed into diesel and gasoline by use oil distillation machine.|
|• can be used as fuel.|
|2||Carbon black||• can be sold directly.|
|• Reprocessed into high quality carbon by the carbon black grinding equipment.|
|• make carbon brick by briquetting equipment.|
|3||Steel wire||• can be sold directly.|
|• make steel bloom by hydraulic press-packing.|
|4||Combustible gas||• can be as fuel heating the reactor.|
(1)Big car tires is about 45%;
(2)Car tires, bicycle tires is about 35%;
(3)Rubber cables leather, shoe soles mixing about 35% and shoes around 30% 20-30%;
(4)Miscellaneous rubber: about 35%;
(5)Carpet waste material: more than 30%;
(6)PMMA (plexiglass) 40%;