How to make rubber powder from waste tyres? The answer is to use rubber powder production line. This complete production line mainly includes: Tyre Wire Puller, Tire Cutting Machine, Tire Crusher, Belt conveyor, Coarse Crush Machine,Superfine Rubber Mill, BG Screw Conveyor, BG Coarse Fiber Separator, BG Rubber Power Classifier, BG Vibration& Magnetic Separator Machine. The followings are the detailed introduction:
(1)Tyre Wire Puller
BG hydraulic tire single hook wire drawing machine is an equipment completely pulled out the steel wire of the bead in once. Its purpose is convenient to the after crushing and cutting. Its mainly consists of motor pumps, hook, cross plate, body frame, oil cylinder , hydraulic station. Control handle, guide wheel.
| Model | 1200 |
| Capacity(pcs/h) | 30-60 |
| Handing tire(mm) | ≦Ф1200 |
| Motor(kw) | 7.5 |
| Working pressure(t) | 15 |
| Cylinder moving distance(mm) | 1300 |
| Dimensions(mm) | 3150×750×1400 |
| Weight (t) | 1.6 |
(2)Tire Cutting Machine
Tyre cutting machine is only used to cut whole tire if its diameter is larger than 1200 mm. If size of tire is less than 1200 mm, it will not need this step.
Model:J-3000
Handing tire(mm):≦Ф1200
Motor(kw):18.5
Working pressure(t):380
Weight (t):25
(3)Tire Crusher
BG Tire Crusher is used to crush tire chips in ambient process. It mainly consists of the ;lifting device, power system, crush blade, screen institution.
| Model | 900 | 1200 |
| Capacity(pcs/h) | 1-3 | 2.5-5 |
| Feed size(mm) | ≦Ф900 | ≦Ф1200 |
| Specification of the materials(mm) | 50×50 | 50×50 |
| Motor power(kw) | 20*2＋1.5＋0.5 | 45*2＋3 |
| Spindle speed(rev/min) | 16 | 12 |
| Dimensions(mm) | 2000×2500×2800 | 4000×3400×3700 |
| Weight (t) | 6.8 | 18 |
Features:
The advantages of tire crusher have compact structure, reasonable layout, easy installation and maintenance.
The machinery is equipment two type feeding device for customers to choose, it includes large conveyor belt and small elevator feeding device. Our customers are free choose it on the basis of your plant area. The crusher blade edges are made of hard alloy after special hardness treatment, wear-proof. The blade edges are made replaceable without dismantling the machine, blades changing and repairing jobs are made easy any more. Heavy-duty, advanced technology and high output.
The discharging screener has two choices: traditional rotary screener and efficient star-axis slices screener. It can configured according to customer output requirements.
(4)Belt Conveyor
BG belt conveyor is a line to connect the front and rear so that it can work continuously process equipment, designed specifically for transporting the entire tire, delivery of the rubber blokes and broken rubber block after cutting. Its components include: motor , reducer, flat conveyor belt, roller, rack, baffles,casters.
| Model No. | 500, 650, 900, 13000 |
| Processing amount(K/H) | 1000~10000 |
| Conveying length(m) | 4-10 |
| Conveying height(m) | 1-5 |
| Conveying width(mm) | 500~1300 |
| Conveying speed (m/min) | 10-30 |
| Motor power(kw) | 1.1~3 |
Features:
Smooth and reliable operation, transport capacity,simple structure, easy installation and maintenance.
Using the way of upper and lower main roller can adjust, the roller using a self-aligning design, can effectively solve the problem of the conveyor belt deviation and slipping.
Using worm gears directly connected Kun barrel to drive, it is ideal equipment for pan and tilt conveyor tires and rubber block.
Throughput can adopt PLC program control of the conveyor according to customer requirements, accurate, smooth and uniform the tire, rubber blocks delivered to each device, ensuring the stability, security, high efficiency operation of the entire production line.
(5)Coarse Crush Machine
BG coarse crush machine is our company R&D to solve various materials primary crush. It mainly used to make the big grain or lump smash into small grain.
Coarse Crush Machine
| Model | 1000 |
| Feed size(mm) | 50×50 |
| Specification of the materials(mm) | 2-15 |
| Capacity (kg/h) | 800~1600 |
| Motor power (kw) | 37 |
| Overall Dimensions(mm) | 2000×1800×2500 |
| Weight (t) | 2 |
Features:
The machine is patent certification, it’s suitable for coarse grinding process of various rubbers, plastic, chemical industry, herbal medical.
The machine tools are made of special alloy steel after special hardness treatment, wear-proof.
The power blade adopts removal blade, so that one piece blade can used four times, it more durable than average blades.
The device is formed by rotating blade and fix blade crushes all kind of material, the resulting finished grains are control by screener. Exchanging different size screener get you required finished grains.
The machine covers small area, high energy consumption, creating simple, easy maintenance.
(6)Superfine Rubber Mill
This machine can crush rubber into small granules with 2-3 mm.
| Model | XS-300 |
| Capacity (kg/h) | 1.5-2.5 |
| Feed size(mm) | ≦20 |
| Specification of the materials(mm) | 2-3 |
| Motor power (kw) | 30 |
| Overall Dimensions(mm) | 1400×1100×1900 |
| Weight (t) | 2 |
(7)BG Screw Conveyor
BG screw conveyor is a pipeline transportation equipment connected between each device.
Conveying assembly line, and used to achieve the separate of powers or grains, it mainly consists of electromotor, reducer, convey material pipe, screw axis, bunker, body frame, observation windows, dowsing motor, dosing rotary value, and outlet.
| Model No. | 34,44,70 |
| Processing amount(K/H) | 500~1500 |
| Conveying length(m) | 3-8 |
| Conveying speed (m/min) | 60 |
| Motor power(kw) | 1.1~3 |
| Weight (t) | 0.15~0.8 |
Features:
It adopts fully enclosed conveying material and has an observation window, the materials can be observed at any time during the operation of the device. It has below advantages: small size, bug conveying capacity, enhance the high, install and easy to move and no dust in the work process, it is ideal equipment for pan and tilt conveyor tires and rubber block.
Throughput can adopt PLC program control of the conveyor according to customer requirements, accurate, smooth and uniform the tire, rubber blocks delivered to each device, ensuring the stability, security, high efficiency operation of the entire production line.
(8)Coarse Fiber Separator
BG coarse fiber separating machine is an excellent performance of air separation equipment, After rubbing and cutting machine grinding ,the particles mixed in fiber will be separation, to improve the purity of particles , so that the next process to produce high quality Rubber powder, its main components include: suction outlet, adjusting throttle, hoses, fans, the rackcyclone separator and so on.
| Model No. | 75 |
| Processing amount(K/H) | 400-1000 |
| Materials handing | Particles, fibers |
| Motor power(kw) | 7.5 |
| Separation efficiency(%) | ≥96 |
| The number of tuyere(piece) | 2 |
| Weight (t) | 1.5 |
Features:
High sorted accuracy, can be divided into more than 96% crude fiber elected.
Sorted height can be adjusted, easy to adjust.
Set two widths of the suction outlet, and at the top with a damper adjustment, the size of suction can be adjusted to achieve improved production efficiency and precision sorted function.
Adoption of improved fan, suction, no blocking material, cyclone separator can effectively separate the fibers and air, so that the work of no environmental pollution and more processing capacity.
(9)Rubber Power Classifier
BG Rubber Power Classifier utilizes high speed air current to fluidize powder materials in sealed environment, under negative air pressure, light and heavy powders will be set apart,in this way to grade different size of rubber powders.it mainly consist frequency conversion motor, V belt pulley, feeding pipe, bearing bracket, rotor,big impeller,small impeller, adjusting plate, disperse plate, rotary valve,etc.
| Model No. | 75 |
| Processing amount(K/H) | 300-800 |
| Spindle speed(r/m) | 15-1200 |
| Finished size(mesh) | 15-150 |
| Motor power(kw) | 75+1.1 |
| Separation efficiency(%) | 98 |
| Weight (t) | 1.3 |
Features:
Automatic cycle uses air flow classification and disposable elect more than 98% of qualified Rubber powder. it can use the PLC program control variable frequency motor to adjust the spindle speed, arbitrarily adjust the fineness of the finished Rubber powder, no wear parts, reliable, high separation efficiency, large handling capacity.
Using closed-circuit Commissioner fan to yummy treats Continuous uniform discharge, provide a reliable guarantee for the next road package.
Operate under negative pressure using a fully enclosed, no air pollution, dust-free production site, long life, low noise, easy installation and maintenance.
(10)Vibration& Magnetic Separator Machine
BG Vibration& Magnetic Separator Machine is mainly used for sieving of the rubber particles, with a compact, small size, no dust, low noise, low energy consumption, easy movement and maintenance.
| Model No. | 1000 |
| Processing amount(K/H) | 500-1000 |
| Spindle speed(r/m) | 300-1200 |
| Finished size(mesh) | 10-150 |
| Motor power(kw) | 0.55 |
| Separation efficiency(%) | 98 |
| Height adjustment(mm) | 100-200 |
| Weight (t) | 1.3 |
Structural principle
Vibrating rack is connected with screen box, it can generated swing back and forth by the Vibration motor driven oscillating mechanism, one-time screening material if two or three to achieve the requirements of the products.
