Egg cartons are primarily made of 3 kinds of materials: pulp, foam, and plastic. Pulp cartons have become exceedingly popular since the 1980s thanks to their biodegradability and low cost of production. To make pulp cartons, paper, water, and grass fibers are commonly used in an egg carton machine.
An egg carton machine makes pulp trays using 4 primary processes: the pulp production system, pulp molding system, drying system, and packing system. Through this system, egg trays are made out of scrap paper. Looking to buy an egg tray machine? Please do not hesitate to contact us for the best. But first, here is what you need to know about the process:
How Does an Egg Carton Machine Work?
As mentioned, it works in four processes as explained below:
Step 1: Pulp Production
This process requires 1 to 3 workers whose work is to feed 1:3 water and waste paper into a hydraulic pulper. The components of this step include a water pump, pulp, pulp refiner, and hydraulic pulper. You’ll also require water and pulp pools. This section is primarily powered by electricity.
After the paper and water are fed, the paper pulp will next be pushed into the refiner, where it will be more evenly fixed. If you wish to customize the color of your egg tray, this is where you add coloring agents. For the best machines, contact us, we can customize pulp tray machine to meet your spatial needs.
This one is the most important step and alongside it, has the most important machine, the egg tray packaging machine. Other components found here include the vacuum pump, an air compressor, and a negative pressure tank, among other things. With the help of the vacuum pump, the prepared pulp is then be delivered to the pulp molding system and shaped on the forming molds
The air compressor on the other hand is used to transport the wet trays after the forming molds rotate and transfer the molds to the transfer mold. From here, the trays are then sent to the drying system by the transfer mold. Although it may appear, with an automatic egg carton machine, the process is a walk in the park.
Step 3: Drying
There are various ways of drying which include natural drying, brick drying line, and metal dryer Natural drying refers to the process of drying the trays under the sun or ambient heat, which takes about 4-6 hours. The brick and metal drying systems, on the other hand, are heated by fuel, which allows for a significant reduction in drying time to 20 minutes.
Step 4: Packaging
Some people prefer to pack by hand although a hot press machine, a packer, and a counter can save time in an automated system. The hot press is used to smooth the surface and it may count the trays as it works, aiding in bookkeeping. This is one of the reasons why the fully automatic egg tray machine is ideal. From here, they are then boxed for sale. Click www.bestonmachinery.com/ to get the ideal machine.
Contact Us For Reliable Egg Carton Machines
Looking to join the lucrative business of egg tray production? You definitely need a machine that can deliver results. For that, contact us!