Tyre Pyrolysis Process

waste tyre pyrolysis process 
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A brief introduction of the continuous waste tyre pyrolysis process:

The pretreated tyres will firstly be conveyed to the moving horizontal pyrolysis reactor through feeder system. Then the tyres start to pyrolysis and oil gas will be generated when temperature rises up to 100 degrees. Then the oil gas will be cooled down by spray cooling system, it would be liquefied and then go into the oil tank. At the same time, some gas that can not be condensed to oil will come into hot air circulation heating system by secondary fire retardant damper. Then the gas will be recycled for heating reactor as gas material. The exhaust gas goes to the strong spray dedusting system for removing pollution, then the released gas will be environmental and can be discharged to the air. After finishing oil production, the slag will be discharged automatically by two sealed discharging systems.

Hot Models

BLJ-6 Batch
BLJ-6 Batch
BLJ-10 Batch
BLJ-10 Batch
BLL-16 Semi-Continuous
BLL-16 Semi-Continuous
BLL-30 Fully Continuous
BLL-30 Fully Continuous
BLL-40 Fully Continuous
BLL-40 Fully Continuous
BLL-50 Fully Continuous
BLL-50 Fully Continuous
Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power 24 kw/h 30 kw/h 54 kw/h 53.6,62,84(kw/h)
Reactor size(m) D2.2*L5.1 D2.8*L6.2 D2.8*L7.1 L12.5*W2.2*H2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m

In order to guarantee safety, energy saving and environmental protection in the whole tire pyrolysis process, the continuous pyrolysis plant is also equipped with advanced safety devices (alarm for over temperature and pressure, auto pressure releasing system, fire fighting devices) and strong spray dedusting system (water spray, ceramic ring filter, washing chamber).

Finally, we can get these end-products. Such as, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.

reactor
reactor
casing
casing

mainifold
mainifold

hydroseal
hydroseal

Oil Condenser
Oil Condenser

Oil Tank
Oil Tank

Container oil condenser
Container oil condenser

Dedusting System
Dedusting System

Flue Tube Condenser
Flue Tube Condenser

end products of tires pyrolysis

output rate of waste tires pyrolysis products

NO. Name Usage
1 Fuel oil • can be sold directly.
• Reprocessed into diesel and gasoline by use oil distillation machine.
• can be used as fuel.
2 Carbon black • can be sold directly.
• Reprocessed into high quality carbon by the carbon black grinding equipment.
• make carbon brick by briquetting equipment.
3 Steel wire • can be sold directly.
• make steel bloom by hydraulic press-packing.
4 Combustible  gas • can be as fuel heating the reactor.

(1)Big car tires is about 45%;

(2)Car tires, bicycle tires is about 35%;

(3)Rubber cables leather, shoe soles mixing about 35% and shoes around 30% 20-30%;

(4)Miscellaneous rubber: about 35%;

(5)Carpet waste material: more than 30%;

(6)PMMA (plexiglass) 40%;

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